What material is used for rigid board boxes?

What Material Is Used for Rigid Board Boxes? (Factory Explanation)

Rigid board boxes — also known as rigid boxes or setup boxes — are made from high-density paperboard that is much thicker and stronger than standard packaging cartons. This material provides a premium look and a high level of protection, making it ideal for cosmetics, perfumes, electronics, luxury gifts, and high-value products.

1. Greyboard / Chipboard (Main Material)

This is the core material used for almost all rigid boxes.

Made from recycled compressed paper fibers

Strong, durable, and eco-friendly

Common thickness options: 1.0mm, 1.2mm, 1.5mm, 2.0mm, 2.5mm, 3.0mm

Excellent structural strength

Perfect for premium packaging

If your product needs a sturdy, high-end box, greyboard is the best option.

2. Black Board (Premium Option)

Black board is a rigid board dyed completely black.

No exposed grey edges

More luxurious appearance

Often used for high-end cosmetics, perfume, and jewelry brands

Customers choose this when they want a clean, premium edge without white or grey core.

3. Specialty Boards (Less Common)

Used for ultra-high-end or heavy products:

MDF board

Wood-pulp rigid board

Laminated reinforced cardboard

These are mainly for luxury gift sets or heavy-weight items.

Outer Wrapping Materials (Where Your Branding Appears)

Rigid boxes are always wrapped with a decorative material:

Art Paper (Most Common)

128g–250g

Supports all printing techniques (CMYK, Pantone, foil, embossing, UV)

Specialty Paper

Texture paper

Soft-touch paper

Linen or fabric-like paper

Metallic or pearlescent paper

Kraft paper

Fabric / Textile (Luxury)

Velvet, linen, leather-texture

This layer controls the box’s final look and feel.

Inside Insert Materials

To hold the product securely:

EVA foam (most premium; can be velvet-wrapped)

Paperboard insert

Plastic tray

Molded pulp (eco-friendly)